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Development of chemically resistant sprayed mixture
Hermann, Radek ; Dohnálek,, Pavel (referee) ; Drochytka, Rostislav (advisor)
Production wastes for which a direct use in another production is found become secondary raw materials. There are several institutions in Czech Republic and in the world, which are currently dealing with the issue. This thesis deals with the issue of cementitious spray concrete mixtures and deals with the possibilities of using secondary raw materials and waste from production as partial replacement of binder and filler in these mixtures. The aim of this theses is to optimize the composition of additives in the recipe of the commercially produced pray mixture and to verify the influence of the degree of substitution of binder or filler by secondary raw materials on its physical-mechanical properties. The aim is to maintain or increase these properties while substituting the binder and filler as much as possible. After the evaluation of results, it is possible to say, by suitable optimization of the additives it is possible to achieve a significant improvement of the physical-mechanical properties of the mass and furthermore, from the results of this thesis follows, that by substitution of 100% fine filler in combination with substitution of 30% binder it is possible to maintain or increase the physical-mechanical properties after 28 days of curing and to significantly increase these properties after 90 days of curing. The results of this thesis are also related to the reduction of economic impact on production of the spray mixture, mainly due to the use of secondary raw materials.
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Development of high quality autoclaved aerated concrete using alternative resources
Kostura, Patrik ; Janovský, Radek (referee) ; Drochytka, Rostislav (advisor)
With the growing trend of construction, the demand for building materials is growing steadily. Porous concrete is widely used in the building industry, that makes efforts to discount production and simultaneously save the environment. The aim of this thesis is to develop high-quality porous concrete by using alternative raw materials as a substitute for silicate sand. As a possible substitute were chosen: Silica masonry, foundry sand and fireclay boulders. The influence of two key parameters - the specific surface (130, 240 and 350 m2·kg-1) and the amount of silica sand substitution (10, 30 and 50 %) were monitored. Two autoclaving modes (7 and 12 hours of isothermal durations at 190 ° C) were tested. Based on the physico-mechanical and mineralogical characteristics of the porous concrete composites was chosen the ideal surface area of 240 m2·kg-1 and time of isothermal endurance was determined at 7 hours (temperature 190 ° C, pressure 1,4 MPa). From the optimal intentions were created samples with a macroporous structure, using an aluminum powder. Physical-mechanical properties and microstructural analysis (XRD, SEM) were subsequently determined on the samples. Ideal recipes were proposed with 50% sand substitution of fireclay boulders and 10% substitution of foundry sand. This was due to a 10% higher compressive strenght and an increase of the coefficient of constructiveness, compared to the reference sample.
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Belt conveyor for foundry sand
Drápalík, Martin ; Škopán, Miroslav (referee) ; Malášek, Jiří (advisor)
My thesis aims to design a conveyor belt for foundry sand according to defined specifications. The description and classification of conveyor belts as well as specifications of foundry sand are included in thesis introduction. The thesis primarily describes the selected individual parts, structural design and the functional calculation according to the standard CSN ISO 5048. Drawings form a part of the thesis.
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The possibilities of using of foundry filter ash
Solik, Jaroslav ; Šoukal, František (referee) ; Opravil, Tomáš (advisor)
This thesis explores the posibility of using of foundry filter ash for production of inorganic composite materials, that could be used primary in the construction industry. The thesis is divided into theoretical and experimental section, where theoretical section contain literature review of used materials and the experimental section summarizes the results of laboratory tests performed on tested mixture based on portland and alumina cement with various content of foundry filter ash. For comparison was also used another foundry waste - foundry sand. Prepared test bodies with dimension of 40 x 40x 160 mm was subjected to mechanical strength tests and the influence of amount of foundry waste on the strenght of the prepared mixtures was monitored. Next the thesis deals with possibilities of alkaline activation of foundry waste, where sodium water glass, sodium hydroxide and commercially supplied baucis L 160 component B were used as alkaline activator. These test mixtures were also subjected to mechanical strenght tests and the influence of amount of foundry waste on the strenght was observed too. The analysis of input materials were performed by XRF, TG – DTA – EGA and XRD powder diffraction methods. All strength tests were tested by testing equipment desttest 4310.
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Inclined belt conveyor for foundry sand
Matula, Petr ; Škopán, Miroslav (referee) ; Pokorný, Přemysl (advisor)
The bachelor´s thesis deals with a draft of belt conveyor for foundry sand with transport capacity 90 000 kg.h-1 , axial distance dunes 30 m and height difference 5,8 m. Thesis includes description of particular parts, functional calculation, draft of a conveyor drive, tensioning device and conveyor frame and strength control of a tensioning device. Drawing documentation according to assignment is enclosed.
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Belt conveyor for foundry sand
Sonberger, Vít ; Kašpárek, Jaroslav (referee) ; Pokorný, Přemysl (advisor)
The aim of this bachelor thesis is to design belt conveyor for foundry sand according to specified parameters. The introductory part is focused on description and classification of belt conveyors. The main parts of the thesis are describes of chosen components and construction solutions and the functional calculation carried out according to ČSN ISO 5048. The thesis is accompanied by technical drawings.
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Development of chemically resistant sprayed mixture
Hermann, Radek ; Dohnálek,, Pavel (referee) ; Drochytka, Rostislav (advisor)
Production wastes for which a direct use in another production is found become secondary raw materials. There are several institutions in Czech Republic and in the world, which are currently dealing with the issue. This thesis deals with the issue of cementitious spray concrete mixtures and deals with the possibilities of using secondary raw materials and waste from production as partial replacement of binder and filler in these mixtures. The aim of this theses is to optimize the composition of additives in the recipe of the commercially produced pray mixture and to verify the influence of the degree of substitution of binder or filler by secondary raw materials on its physical-mechanical properties. The aim is to maintain or increase these properties while substituting the binder and filler as much as possible. After the evaluation of results, it is possible to say, by suitable optimization of the additives it is possible to achieve a significant improvement of the physical-mechanical properties of the mass and furthermore, from the results of this thesis follows, that by substitution of 100% fine filler in combination with substitution of 30% binder it is possible to maintain or increase the physical-mechanical properties after 28 days of curing and to significantly increase these properties after 90 days of curing. The results of this thesis are also related to the reduction of economic impact on production of the spray mixture, mainly due to the use of secondary raw materials.
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Development of high quality autoclaved aerated concrete using alternative resources
Kostura, Patrik ; Janovský, Radek (referee) ; Drochytka, Rostislav (advisor)
With the growing trend of construction, the demand for building materials is growing steadily. Porous concrete is widely used in the building industry, that makes efforts to discount production and simultaneously save the environment. The aim of this thesis is to develop high-quality porous concrete by using alternative raw materials as a substitute for silicate sand. As a possible substitute were chosen: Silica masonry, foundry sand and fireclay boulders. The influence of two key parameters - the specific surface (130, 240 and 350 m2·kg-1) and the amount of silica sand substitution (10, 30 and 50 %) were monitored. Two autoclaving modes (7 and 12 hours of isothermal durations at 190 ° C) were tested. Based on the physico-mechanical and mineralogical characteristics of the porous concrete composites was chosen the ideal surface area of 240 m2·kg-1 and time of isothermal endurance was determined at 7 hours (temperature 190 ° C, pressure 1,4 MPa). From the optimal intentions were created samples with a macroporous structure, using an aluminum powder. Physical-mechanical properties and microstructural analysis (XRD, SEM) were subsequently determined on the samples. Ideal recipes were proposed with 50% sand substitution of fireclay boulders and 10% substitution of foundry sand. This was due to a 10% higher compressive strenght and an increase of the coefficient of constructiveness, compared to the reference sample.
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The possibilities of using of foundry filter ash
Solik, Jaroslav ; Šoukal, František (referee) ; Opravil, Tomáš (advisor)
This thesis explores the posibility of using of foundry filter ash for production of inorganic composite materials, that could be used primary in the construction industry. The thesis is divided into theoretical and experimental section, where theoretical section contain literature review of used materials and the experimental section summarizes the results of laboratory tests performed on tested mixture based on portland and alumina cement with various content of foundry filter ash. For comparison was also used another foundry waste - foundry sand. Prepared test bodies with dimension of 40 x 40x 160 mm was subjected to mechanical strength tests and the influence of amount of foundry waste on the strenght of the prepared mixtures was monitored. Next the thesis deals with possibilities of alkaline activation of foundry waste, where sodium water glass, sodium hydroxide and commercially supplied baucis L 160 component B were used as alkaline activator. These test mixtures were also subjected to mechanical strenght tests and the influence of amount of foundry waste on the strenght was observed too. The analysis of input materials were performed by XRF, TG – DTA – EGA and XRD powder diffraction methods. All strength tests were tested by testing equipment desttest 4310.
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Belt conveyor for foundry sand
Drápalík, Martin ; Škopán, Miroslav (referee) ; Malášek, Jiří (advisor)
My thesis aims to design a conveyor belt for foundry sand according to defined specifications. The description and classification of conveyor belts as well as specifications of foundry sand are included in thesis introduction. The thesis primarily describes the selected individual parts, structural design and the functional calculation according to the standard CSN ISO 5048. Drawings form a part of the thesis.
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